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      1. PRODUCTS

        VCTA is the National High-tech Enterprise Professional provide
        Automatic Optic Inspection (AOI) ,
        Solder Paste Inspection (SPI) ,
        Automatic soldering machine and
        Laser Marking machine

        VCTA-S820 On-Line AOI

        The machine that Inspect the soldering defects basis on optical thory.

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        Flexible/Multi-function AOI

        It can be placed at several quality controlling points in SMT Line to check 2D paste printing quality, inspect component defects before reflow soldering, inspect PCBA quality after reflip soldering and DIP wave soldering.

        Various vector image algorithms to get the best inspection capability

        The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.

        SPC1 01
        SPC2 02

        Germany imported 5.0 Mp industry cameras

        With a high color reproduction, collocation a high-resolution telecentric Lens, high NG identification, provide high-definition image output for the AOI.

        shexiangtou1
        shexiangtou2
        bujian 01

        Import Control System

        All major components are used internationally renowned brands. In the premise of ensuring the stability and accuracy of the movement equipment, with high service life and low failure rate.

        International renow brand corn aparts

        The entire PCB match capability can detect extra parts at any location.

        High frame rate industrial cameras with telecentric lens, high-speed dynamic image acquisition can acquire hundreds of images per second, combined with the software's entire board matching algorithm, can be used detect extra parts, foreign matter, scratches and other information on the PCB.

        Accuracy Inspection
        jiance

        Multi machines one operator, intelligent communication

        Central server mode that gathers information from all the test machines to facilitate the integrated management of production, multiple machines need only one operator.

        Central control and data gathering
        集中

        Inquiry online

        0755-61519009/61519062

         
        CATEGORY ITEM SPECIFICATION
        Recognition System

        Inspection

        The vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.

        Camera

        Import high-speed 500 M Pixel Color camera, 20um (25/15um for optical)

        Lens

        High-resolution telecentric Lens
        Lamp-house

        Rings RGB LED lamp-house

        FOV Max:40×40mm (20um)

        0201 Chip

        <7.6ms

        Per-image Time

        220~450ms

        Paste Printing Defects

        Missing, overflow, insufficient, pasting open, stain

        Component Defects

        Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged

        Solder Defects

        Overflow, insufficient, short solder, stain

        Wave Soldering Inspect

        Overflow, insufficient, short, Excess Solder, solder void

        Inspection Items

        0201&0.4mmpitch (20um)
        01005& 0.3mm pitch(15um)

        Mechanism System PCB Conveyor Left to right (Optional, right to left),PCB fixing: bottom-up, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard. Conveyor clearance: 900±20mm
        PCB Size

        50×50mm-400×330mm (Can customize according to clients' requirement)

        PCB Thickness

        0.5mm – 5.0mm

        PCB Warp Tolerance

        <2mm

        Component Clearance

        TOP≤30mm

        , BOT≤30mm(Can customize according to clients' requirement)

        Driver AC servo system
        ,camera moves in the directions of X/Y
        Orientation <10um
        Moving Speed Standard:500mm/s
        ,Max:800mm/s
        Soft System Operation System Microsoft Windows 7 X64
        Operation Graphic programming, Chinese, English
        Programming Support offline programming
        Computer Industrial Computer, Intel I7 CPU, Memory:16G, Hard disk: 2TB
        Display 22 inch TFT
        Network Network Can communicate with NG terminals
        Communication port SMEMA, RS232,RJ45
        Others Machine Dimensions(L*W*H 100×96×156cm (Excluding Signal Light)
        Weight ~650kg
        Power Supply AC220V, 10%, single phase 50/60HZ, power consumption 1000W
        Air Supply 0.5MPA.70cm3/min
        Working Environment Temperature10-40℃, humidity 30-80% RH

        三維立體成像

        三維立體成像 是相位調(diào)制輪廓測量技術(shù)(PMP)基于結(jié)構(gòu)
        光柵正弦運動投影

        ,離散相移獲取多幅被照射物光場圖像

        再根據(jù)多步相移法計算出相位分布
        ,最后利用三角測量等方
        法得到高精度的物體外形輪廓和體積測量結(jié)果


        真彩色的三維立體影像顯示。

         

        快速編程

        快速編程 是支持RS274-D

        、RS274-X格式的Gerber文件及
        支持dxf格式的CAD文件
        ,導(dǎo)入文件后自動創(chuàng)建焊盤信息,
        只需設(shè)置檢測參數(shù)即可完成編程

         

        全面詳盡的SPC分析系統(tǒng)

        SPC統(tǒng)計分析 是利用統(tǒng)計方法對過程中的各個階段進行過程控制,通過對測試信息的分析反饋

        ,來促進前工序工藝的改良
        ,以達到預(yù)防不良
        。操作者可以直觀的通過餅狀圖或者柱形圖等查看到測試信息的綜合統(tǒng)計。

        統(tǒng)計信息可以輸出Html
        ,Excel或Image等格式

        我們還有更多軟件功能

        條碼/二維碼識別

        壞點跳躍功能

        統(tǒng)計報表導(dǎo)出

        錫膏明細列表查詢

        PCB列表查詢

        PCB查詢對比功能

        NG分析功能

        自動統(tǒng)計CPK功能

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